Thermoforming Examples, Blogs & Case Studies

See how one visionary company turned its idea into reality, by partnering with ThermoFab to create the a sleek, seamless device for laser vision correction surgery.

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Learn how BioBDx’s innovative medical product went from “a clunky cubicle to a dashing chariot” to assist clinicians in the assessment of ADHD.

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Manufacturing expertise, modern design, and a smaller footprint… that’s what this company needed to reinvent its products using plastic vs sheet metal.

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A diagnostic testing instrument needed a sleeker, more modern design – along with easy access to internal components.

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Customer Testimonial

“ThermoFab was an excellent resource for us. They were creative in their approach and very elegant in their design. We haven’t come across anyone like them. They were committed heart and soul to this project.”

- VP of Operations, Avedro

Cost, color and speed to market were major factors for this company’s genome-sequencing device – and ThermoFab’s proprietary process did not disappoint.

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A thermoformed enclosure as interesting as the instruments inside! See how tight deadlines and the “need for sleek” factored into the success of the “LaBella” enclosure.

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Customer Testimonial

“The very first prototype enclosure was produced at record speed and with relatively minor modification and was sent directly to the American Society of Human Genetics 2006 show in New Orleans. I can personally attest that it was the most interesting instrument enclosure at the show, and made a very favorable impression with many of the most influential people in our business sector.”

- VP of Operations, Ikonisys

How do you turn notepaper sketches turned into instrument enclosures, quickly and cost effectively? Read about this company’s mad dash to put “skins” on new product.

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Design creativity (i.e., thermoformed bezels) and speed helped this company launch a video storage solution that fit seamlessly into its existing brand family.

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Performance under pressure! See how Titleist hit a hole in one with its sleek New Launch Monitor® enclosure, designed to protect sensitive internal equipment

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Tight deadlines, specific design requirements, busy client – not a problem for ThermoFab, who designed this company’s equipment in a flash.

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Customer Testimonial

“ThermoFab's regularly been the best of any of our suppliers,” stated Terry. “Their quick response, knowledge of thermoforming and understanding of our needs means they can do exactly what we want and usually in a very short timeframe.”

- Senior Supply Chain Manager, Digimarc

Mako needed speed and cost-effectiveness for a breakthrough medical device – but hit barriers in the clinical trial phase. See how ThermoFab helped.

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How did one Dream Team become a Beauty Team? Read how IBC teamed with ThermoFab to deliver sensitive medical laser devices under tight timelines.

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See how ThermoFab helped put “COW” multimedia curriculum in teachers’ hands, making education “colorful” in classrooms.

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A global supplier of oil and fuel analysis equipment needed a product reinvented to show sharper detail, tighter tolerances, and several unique design complexities.

“ThermoFab was an excellent resource for us. They were creative in their approach and very elegant in their design. We haven’t come across anyone like them. They were committed heart and soul to this project.”

“ThermoFab's regularly been the best of any of our suppliers,” stated Terry. “Their quick response, knowledge of thermoforming and understanding of our needs means they can do exactly what we want and usually in a very short timeframe.”

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