our highly differentiated Capabilities

We get it: the medical and automaton & robotics marketplace is competitive. Lightning-paced. Speed to market is vital. The plastic enclosures you need require development that is not only FAST but of superior quality – and with no detail overlooked.

ThermoFab has the capability to handle your initial design, tooling, and long term production volume needs.

Since 1976, we’ve worked tirelessly to perfect our approach. The result? A unique thermoforming or injection molding process that brings your design to life. Our tooling value proposition (cost to performance) is unequaled anywhere in the injection molding or thermoforming market.

Heavy-Gauge Plastic Enclosures

Unique process of plastic thermoforming or injection molding, and fabrication.

  • Design Services
  • Tooling Manufacturing
  • Custom Painting and Decals
  • Machine Capabilities up to 2,000 Metric Tons
  • Build Size up to 45” X 48” X 14”
  • UL94V-0 Materials
  • 0.04” to 0.38” Thickness in ABS and PC


Request Proposal

Send us your design files and our team begins work with a preliminary review. In this step, we ensure we can manufacture your product to meet exceptionally high standards with your desired tolerances and specifications.

Design Assessment

Our Design Assessment team will thoroughly assess your design. In this step, we’ll discuss all critical details before moving forward, review timelines and determine the necessity of any secondary operations.

Order Placement

After the Design Assessment, all systems are a go! We will provide you with a CAD record that you can use to log-in to our online client portal and place your order.

Prototype CNC Machining

We will CNC machine the prototype and production material for your best fit, photo shoot and deliver the finished prototype in 2-3 weeks. Our part quality is superior to SLA, 3D printing and casting.

Tooling Manufactured

Here is where we really shine: our exceptionally skilled tooling experts ensure the product you bring to market exceeds your expectations for detail, craftsmanship and performance. We perform half degree draft and undercut features formed with piston action for the highest tooling standards.

Production & Delivery

ThermoFab ships all parts to the customer for final assembly, or we handle the product assembly of your plastic enclosure on our end.

Materials of Construction

  • Starex Flame-retardant ABS
  • Kydex Acrylic/PVC
  • Sabic Polycarbonate ABS blends
  • Polycarbonate
  • ABS
  • PVC
  • Acrylics
  • High impact polystyrene (HIPS)
  • Polypropylene
  • HDPE